Process

BSAL (Powder Metallurgy Process)

Conventional Round & Wire Rod Process Flow Sheet

STAINLESS STEEL & TOOLS STEEL

Steel Melting Shop
Stainless Steel manufacturing process consists of two different
Process route.
First route consist of :
• Induction Furnace - Ingot casting.
Second route consist of :
• Tie-up with reputed steel maker
• Induction furnace - AOD - Billet caster.
• Shortly our AOD plant shall be installed.

Rolling
• 12" (300mm) Mill with 4 strands & 10" (250mm) mill with 3 strands.
• 75 feet long cooling bed.
• Hot saw cut ends
• Pusher type oil fired furnace
• Manufacturing different sections like rounds, RCS, Square, Hex, Flats.

Laboratory
The company has a modern laboratory fully equipped with the latest
equipment and has facilities for the following test and inspection.
• Spectrometer for chemical analysis
• Oxygen, Carbon & Sulphur Analyser
• Microscope for micro examination
• Ultrasonic testing machine
• Hardness testing machine
• Chemical Lab.
• Physical Testing
• Universal Testing Machine for tensile Test.

Quality Control
We give prime importance to quality control at each and every stage of manufacturing process. The entire manufacturing process is subjected to continuous process control, followed by final inspection before delivery.

Forging hammer
1.5 M.T. capacity pneumatic system forging hammer (Massey ) for forged round sizes upto 250 mm dia and flat upto 400mm wide.

Heat Treatment
20 M.T., Bogie Hearth L.P.G. fired annealing furnace with close temperature control of +/-2º c capable of operating at 1100º c with a provision for water quenching.

Bright Bar
Bright Bar process consist of cold processing. Cold processing activities comprises of annealing - straightening - pickling followed by drawing or peeling - centreless grinding or polishing. Bright Bars can be supplied to H8, H9, H10, H11 tolerance or any other tolerance as agreed upon.

Customer Satisfaction
The customer is our main focus, therefore customer satisfaction is our prime goal. This we achieve by providing quality product and customer service on time.